Half Million Dollar Training Complex


In May 1962, Maj. Thomas S. Robinson had the idea of constructing a unique complex to train TM-76A missile crews to combat ready status. Working with Mr. John T. (“Jack”) Conniff, Martin-Marietta technical representative, and A1C Edward (“Beetle”) Bailey, they developed a training complex, valued at over a half million dollars, for less than $5,500, using salvaged parts. The Sembach complex was located at Site I, in Mehlingen. An additional training complex was built at Hahn AB.

Using these training complexes, a new crew arriving from the states could be upgraded to combat ready status in less than 14 days. Once each month, every launch crew returned to the complex for a one day refresher course to insure their combat readiness was maintained.

Edward “Beetle” Bailey (822nd TMS, A-Flight) remarks…

“Maj. Robison and I went to Bitburg and recovered the Matadors out of salvage. They were supposed to be cut up but, only the ones on top were destroyed. Germans didn’t believe in doing a lot of extra work. We disassembled everything electrical and cataloged the components and designed with what we had. Interesting effort.”

“Started out with a few rookies and after it got way too big they let us add a full group. Later the Hahn folks came to build their units and learn how to build their site. Good group of folks.”

“When we were deep into the project with all ‘liberated’ materials and AF tool boxes, they decided we needed $$$. Maj. Robison and I got $5,000 and had a hard time spending the $$$. NATO valued the site at $5 million. ”


Sembach Missileer story and training complex photos (contributed by Edward “Beetle” Bailey) follow:

Sembach Missileer – circa September 1962

Click on newspaper article / photos to see larger image.
Sembach Missileer (Courtesy of Edward "Beetle" Bailey)

Maj. Thomas Robinson & Jack Coniff (Martin Tech Rep) (photo courtesy of Edward "Beetle" Bailey)
Maj. Thomas Robinson and Jack Coniff (Martin Tech Rep)
"Beetle" Bailey and Jack Coniff designing the electronic circuitry.
Edward “Beetle” Bailey and Jack Coniff (Martin Tech Rep) designing the electronic circuitry.
Bob Jutz, Maj. Thomas Robinson and Jack Coniff (Martin Tech Rep) watch assembly.
Bob Jutz, Maj. Thomas Robinson and Jack Coniff (Martin Tech Rep) watch assembly.
Bob Jutz assembling a unit.
Bob Jutz assembling a unit.
Gerald "Johnny" Johnson and Jack Coniff (Martin Tech Rep)
Gerald “Johnny” Johnson and Jack Coniff (Martin Tech Rep) playing the “Heath kit” assembly game.
"Beetle" Bailey soldering components.
Beetle Bailey proving he can solder.
Interior of box using all salvaged parts from Matador guidance package.
Interior of box using all salvaged parts from Matador guidance package.
Box interior.  Had to design using salvaged parts - No $$$ allocated.
Box interior. Had to design using salvaged parts – No $$$ allocated.
Electrical box. (They were built by "Beetle" Bailey at the base metal shop.)
Electrical box. (They were built by “Beetle” Bailey at the base metal shop.)
Power control panel.  Hand crank for weapons man was actually the guts of a field telephone (28 volts is 28 volts, right?)
Power control panel. Hand crank for weapons man was actually the guts of a field telephone (28 volts is 28 volts, right?)
Jack Coniff (Martin Tech Rep) and Maj. Robinson (drinking "Beetle's" coffee)
Jack Coniff (Martin Tech Rep) and Maj. Robinson (drinking “Beetle’s” coffee)
Instructor panel.  Used launch control boxes from the Matador.  Instructors could inject errors during the training.
Instructor panel. Used launch control boxes from the Matador. Instructors could inject errors during the training.
Launch console built out of wood.  Finally got to install spare drawers.  Original handmade ones weren't realistic enough.
Launch console built out of wood. Finally got to install spare drawers. Original handmade ones weren’t realistic enough.
Completed Instructor Panel.
Completed Instructor Panel.
Closeup of Trainer Panel (old TM61C Launch Box) (photo courtesy of Edward "Beetle" Bailey)
Closeup of Trainer Panel (old TM61C Launch Box)
Training Complex (photo courtesy of Edward "Beetle" Bailey)
Training Complex
Training Complex (photo courtesy of Edward "Beetle" Bailey)
Training Complex
NATO Inspection Team.  They came and loved what they saw.  Col Zaden Lee is third from left.
NATO Inspection Team. They came and loved what they saw. Col Zaden Lee is third from left.
Edward "Beetle" Bailey receives medal and promotion to SSgt. (photo courtesy of Beetle Bailey)
Edward “Beetle” Bailey receives medal and promotion to SSgt.